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I will look into this. I suspect a regression from https://github.com/os-autoinst/openQA/pull/2861

Reproduced with https://openqa.opensuse.org/tests/1215844 , did snapper rollback 585 on aarch64, reboot, retrigger, https://openqa.opensuse.org/tests/1215847 passed, hypothesis of regression due to https://github.com/os-autoinst/openQA/pull/2861 accepted, revert https://github.com/os-autoinst/openQA/pull/2874 prepared and merged. Waiting for fixed packages.

Fixed packages are deployed on all o3 workers.

I checked the os-autoinst.log between successful job and failed job. The +ISO in those jobs were both handled to ISO= in the job settings. The different is that, in the fail job, the ISO was re-written to /var/lib/openqa/pool/8/openqa1-opensuse. And this re-written seems like was done during caching assets. In the successful job, when ISO=, there is no downloading ISO log message in os-autoinst, but in fail job, it still download the ISO. I also did some test in my local environment (disabled the cache service), when the ISO=, the job will failed too, because the function locate_local_assets in isotovideo.pm re-written the ISO to directory which is under /var/lib/openqa/pool.

please Xiaojing_liu, thanks for taking a look. Please handle your follow up in code in #59394 or #63565 so that this ticket can focus on handling the problems in production with reverts and workarounds.

EDIT: openqa_clone_job_o3 --skip-chained-deps 1218657 ISO=''
Created job #1218661: opensuse-15.2-DVD-ppc64le-Build190.2-boot_to_snapshot@ppc64le -> https://openqa.opensuse.org/t1218661

Also x86_64 is affected.

[30/03/2020 12:24:09] <DimStar> okurz: do you have some ETA for https://progress.opensuse.org/issues/64938 ?
[30/03/2020 12:24:10] <|Anna|> '+ISO=' in test suite breaks a number of tests in openQA Project (action for okurz) [In Progress] Created on: 2020-03-27 | 0% done.
[30/03/2020 12:25:41] <okurz> DimStar: ETA 1-2 days. I do not yet understand why after my work three days ago there should still be problems . At the time I retriggered tests and they were fine. So what's the current impact?
[30/03/2020 12:26:25] <DimStar> okurz: I see two tests in TW incomplete on that - so gnuhealth and boot_to_snapshot are untested for a few days already
[30/03/2020 12:26:39] <DimStar> e.g https://openqa.opensuse.org/tests/1218368
[30/03/2020 12:27:18] <DimStar> [info] [#5429] Downloading "." from "http://openqa1-opensuse/tests/1218368/asset/iso/."
[30/03/2020 12:28:31] <okurz> alright. I cloned them now with the explicit `ISO=''` that should help for the current jobs

openqa-clone-job --skip-chained-deps --within-instance https://openqa.opensuse.org/1218664 ISO=''
openqa-clone-job --skip-chained-deps --within-instance https://openqa.opensuse.org/1218665 ISO=''

Created job #1218681: opensuse-Tumbleweed-DVD-x86_64-Build20200329-boot_to_snapshot@64bit -> https://openqa.opensuse.org/t1218681
Created job #1218682: opensuse-Tumbleweed-DVD-x86_64-Build20200329-gnuhealth@64bit -> https://openqa.opensuse.org/t1218682

both passed

I hotpatched openqaworker7 with https://github.com/os-autoinst/openQA/pull/2877 and restarted the only free worker instance systemctl openqa-worker@5 and retriggered a run

$ openqa-clone-job --skip-chained-deps --within-instance https://openqa.opensuse.org/1218665 TEST=okurz_poo64938_boot_to_snapshot_openqaworker7_hotpatched_openQA_2877 BUILD=poo64938 WORKER_CLASS=openqaworker7

Created job #1218700: opensuse-Tumbleweed-DVD-x86_64-Build20200329-gnuhealth@64bit -> https://openqa.opensuse.org/t1218700

test is fine so the fix is helpful. Not sure about other impacts but nevertheless we can move ahead. I will merge the PR.

Yes, I am aware that clone-job ISO='' is not the same. I did that as a short-term remedy knowing that the ISO is still there even though not actively used by the test.

Triggering an out-of-ordinary upgrade with the fixed package with for i in aarch64 openqaworker1 openqaworker4 openqaworker7 power8 imagetester rebel; do echo $i && ssh root@$i "(transactional-update -n dup || zypper -n dup) && reboot" ; done and will monitor tests on o3. https://openqa.opensuse.org/tests/1218947 is passed fine now.

https://openqa.opensuse.org/tests/1219117 fine, https://openqa.opensuse.org/tests/1219118 as well